Medical Grade Plastic Extrusions
Medical grade extrusions usually consists of materials that are non-toxic, free of lead, and resistant to chemicals and high temperatures (usually as part of a sterilization process). When we talk about medical grade tubing we assure high-tech, FDA and medically approved materials of the manufacturing process. Strict quality is assured and maintained by continuous inspection.
Medical Grade Extrusions Materials
- Polystyrene (HIPS)
- ABS (Acrylonitrile Butadiene Styrene)
- Polypropylene (PP)
- High, Low or Linear Low Density Polyethylene (HDPE, LDPE, LLDPE)
- PVC Rigid or Flexible (Polyvinyl Chloride)
- Engineered Thermoplastics
Custom Options
In addition to “standard” medical grade extrusions selections, Absolute Custom Extrusions also offers custom options to meet special application requirements.
Some of the options we offer:
- FDA Color Matching Upon Request
- Printing and Label Application
- Private Label Packaging and Assembly
- Clear Tubing
- Material Selection Assistance
- Small Diameter Tubing
- Prototype Runs
- Design and Engineering Assistance
Partial List of Existing Uses for Medical Grade Extrusions
- Artificial Inseminators
- Fluid Transfer (No class VI)
- Catheters
- Connectors for Calf Feeders
- Culture Tubes
- IV Connectors & Tubes
- Laboratory Pipettes
- Medical Packaging
- Swab Sticks
Material Performance Requirements for Medical-Grade Extrusions
Medical-grade extrusions must maintain chemical resistance, dimensional stability, and biocompatibility across environments where sterilization, fluid transfer, and device assembly are routine. Materials used in these applications must remain stable under heat, pressure, and repeated cleaning cycles. Controlled wall thickness and uniform profiles help ensure predictable flow characteristics, secure fit with connectors, and consistent performance in diagnostic or laboratory equipment. Non toxic, lead free formulations support compliance with medical and FDA-aligned requirements.
Engineering Factors That Influence Medical Extrusion Quality
Medical-grade plastics rely on engineered formulations that balance rigidity, clarity, flexibility, and chemical resistance. Materials such as polystyrene, ABS, polypropylene, polyethylene, PVC, and engineered thermoplastics support different functional requirements depending on the device or fluid path. ACE’s ability to provide custom color matching, printing, labeling, and private-label packaging supports integration into regulated supply chains. Prototype runs and design assistance help ensure that new components meet dimensional, mechanical, and sterilization requirements before full production.
Where Medical-Grade Extrusions Deliver Value
- Laboratory fluid transfer — Tubing and connectors used in controlled environments
- Diagnostic equipment components — Profiles that support stable flow or structural alignment
- Medical packaging — Extrusions used for sterile or protective packaging formats
- Device assembly — Components that integrate with catheters, pipettes, or IV systems
- Agricultural and veterinary applications — Tubing and connectors used in feeders, inseminators, and related equipment
FAQ
What Makes an Extrusion “Medical Grade”?
Medical-grade extrusions use non-toxic, lead-free materials that maintain stability under sterilization and meet FDA-aligned requirements for chemical resistance and safety.
Can ACE Provide Custom Medical Extrusions?
Yes. ACE supports custom colors, printing, labeling, packaging, small-diameter tubing, and prototype development for specialized applications.
Which Materials Are Commonly Used in Medical-Grade Extrusions?
Materials include polystyrene, ABS, polypropylene, HDPE, LDPE, LLDPE, rigid or flexible PVC, and engineered thermoplastics.
What Types of Products Use Medical-Grade Extrusions?
Applications include fluid transfer components, catheters, pipettes, connectors, medical packaging, swab sticks, and laboratory equipment.
Please contact your ACE sales representative at 414-332-8133 or email to discuss products and services. Or fill out the Request For Quote form below.
Shaping the World with Plastic Extrusions for Over 35 Years