How Does the Defense Industry Benefit by Using Absolute Custom Extrusions as a Supplier?
As the team at Absolute Custom Extrusions (ACE), we’ve spent over 35 years perfecting the art of custom plastic extrusions, proudly serving industries across the globe, including the defense sector. At ACE, our ISO 9001:2015-certified facility in Milwaukee, Wisconsin, delivers precision-engineered plastic tubing, profiles, and coated wire tailored to the exacting standards of defense applications. Our work supports critical systems where durability, performance, and reliability are non-negotiable. Here’s how custom plastic extrusions play a pivotal role in the defense industry, and why we’re trusted to deliver.
Lightweight and Durable Components for Military Vehicles
In the defense industry, weight reduction is critical for enhancing fuel efficiency and mobility in military vehicles, from armored trucks to drones. At ACE, we craft custom plastic extrusions using materials like polyethylene (PE), polyvinyl chloride (PVC), and acrylonitrile butadiene styrene (ABS), which offer a lightweight alternative to metal without sacrificing strength. For example, we produce custom profiles for seals, gaskets, and structural supports that withstand harsh conditions like extreme temperatures and chemical exposure. These components, engineered to tight tolerances (down to ±0.005 inches), ensure reliable performance in rugged environments, such as desert or arctic operations.
Protective Tubing for Wiring and Cabling
Military systems rely heavily on complex wiring for communication, radar, and weapon systems. Our custom plastic tubing, with wall thicknesses ranging from 0.005" to 0.250" and diameters from 1/32" to 4", protects sensitive wiring from moisture, abrasion, and electromagnetic interference. Since plastic is a non-conductor, it’s ideal for encasing cables in vehicles, aircraft, and naval systems. We’ve designed tubing for defense applications that resists corrosive substances, ensuring long-term durability in marine or chemical-heavy environments. Our ability to customize colors and markings, including sharp, scannable UPC codes, enhances identification and traceability for military logistics.
Precision Profiles for Radar and Antenna Systems
Radar and antenna systems are vital for defense operations, requiring components that maintain structural integrity under high stress. At ACE, we extrude custom profiles for antenna housings and radar supports, using materials selected for dimensional stability and resistance to heat and pressure. Our profiles, ranging from 1/8" to 6" in size, are tailored to fit complex assemblies, ensuring seamless integration. For instance, we’ve produced rigid PVC profiles for radar enclosures that offer UV resistance and impact strength, critical for outdoor deployments. Our advanced extrusion process guarantees consistent wall thicknesses (0.030" to 0.250"), ensuring performance under demanding conditions.
Flexible and Rigid Tubing for Fluid Transfer
Defense applications often involve fluid transfer systems, such as fuel lines or hydraulic systems in aircraft and ground vehicles. We engineer both rigid and flexible plastic tubing to meet these needs, using high-quality polymers like polyurethane and FDA-approved compounds for specific requirements. Our tubing withstands corrosive fuels and chemicals, making it ideal for military logistics. For example, we’ve created flexible tubing for fuel delivery systems that can bend around tight corners, simplifying installation while maintaining durability. Our expertise ensures these components meet stringent military specifications, including Mil-Spec standards.
Custom Packaging and Identification Solutions
In the defense industry, secure and identifiable packaging is crucial for transporting sensitive equipment. At ACE, we design custom extruded packaging, such as protective tubes and profiles, to safeguard delicate components like missiles or electronic devices during transport. Our high-quality printing capabilities allow us to add clear, durable markings for identification, ensuring compliance with military standards for traceability. These custom solutions, available in a full spectrum of colors, enhance both functionality and branding, making ACE a go-to partner for defense contractors.
Why ACE for Defense Extrusions?
Our 35 years of experience and commitment to quality make ACE a leader in custom plastic extrusions for defense. We offer end-to-end solutions, from material selection to secondary operations like heat sealing, deburring, and precision cutting. Our engineers collaborate closely with clients to meet tough material requirements, such as chemical resistance or flame retardancy, while adhering to tight tolerances. We also prioritize sustainability, incorporating recycled materials when appropriate, aligning with the defense industry’s growing focus on eco-friendly practices. Our fast quotation service and prompt support ensure projects stay on track, no matter the complexity.
At Absolute Custom Extrusions, we’re proud to support the defense industry with custom plastic extrusions that enhance performance, durability, and efficiency. From lightweight vehicle components to protective tubing and precision profiles, our products meet the rigorous demands of military applications. Whether you need tubing for fluid transfer or custom profiles for radar systems, we’re here to deliver tailored solutions with unmatched quality.
Why Choose ACE Extrusions?
- Experience: 35+ years serving the Defense Industry with precision.
- Quality: High-performance extrusions meeting tough standards.
- Versatility: Custom and standard options for all needs.
Ready to elevate your Defense operation with plastic extrusions? Contact ACE Extrusions at (414) 332-8133 or email sales@acextrusions.com for a quote. Let our Milwaukee expertise power your success with top-tier plastic extrusion solutions!